MACHINE REFURBISHMENT / CONTROL UPGRADES

KEEP THE MACHINE.
UPGRADE WHAT MAKES IT WORK.

Older machinery does not always need to be replaced.

When PLCs, HMIs, control panels or electrical components become obsolete, unreliable or difficult to support, TM Engineering can assess the machine and engineer a practical upgrade path.

From individual control components to a complete electrical refurbishment, the objective is simple: retain the machinery that still has value and modernise the systems that control it.

HAVE AN OLDER MACHINE
THAT NEEDS AN UPGRADE?
TALK TO OUR ENGINEERS →
ASSESS
REFURBISH
UPGRADE
COMMISSION
EXISTING MACHINE / MODERN CONTROL
UPGRADE PATH
ENGINEERING PRINCIPLE RETAIN WHAT WORKS.
MODERNISE WHAT DOESN'T.
CONTROL UPGRADE
PLC MODERNISE
HMI MODERNISE
PANEL REBUILD
MACHINE RETAIN
EXISTING ASSET ENGINEERED UPGRADE BACK INTO PRODUCTION
REBUILD WHAT NEEDS TO CHANGE

GIVE EXISTING MACHINERY
A NEW CONTROL SYSTEM.

Machine refurbishment can range from targeted electrical repairs to a complete rebuild of the machine's control system.

TM Engineering can assess existing panels, wiring, electrical components and controls, then determine what can remain and what needs to be replaced or redesigned.

The team has carried out full panel refurbishments for industrial equipment including ovens, provers and other production machinery, as well as wider refurbishment projects inside manufacturing environments.

MACHINE REFURBISHMENT ASSESSMENT REVIEWING SYSTEM
01
CONTROL PANEL ASSESS CONDITION
CHECK
02
WIRING ASSESS CONDITION
CHECK
03
PLC / HMI SUPPORTABILITY
REVIEW
04
CONTROL HARDWARE RETAIN OR REPLACE
DECIDE
KEEP WHAT STILL WORKS. REBUILD WHAT DOESN'T.
01 ASSESS
02 REDESIGN
03 REBUILD
04 TEST
MODERN CONTROLS / EXISTING MACHINE

REPLACE THE OBSOLETE.
KEEP THE MACHINE WORKING.

Older industrial machinery can become increasingly difficult to support when the original electronics or control hardware are no longer readily available.

Rather than replacing the entire machine, TM Engineering can retrofit modern control technology where appropriate.

This may include replacing outdated PLCs, HMIs, drives or control components, rebuilding the panel and re-engineering the operating logic around the existing machinery.

The team has also worked on older machines where the original control equipment was no longer practical to support, replacing the legacy control system with new PLC and HMI technology.

01
CONTROL LOGIC

PLC
UPGRADES

Replace ageing or unsupported controllers.

02
OPERATOR INTERFACE

HMI
UPGRADES

Modernise the operator interface.

03
ELECTRICAL CONTROL

CONTROL PANEL
REBUILDS

Replace outdated electrical and control hardware.

04
MACHINE LOGIC

AUTOMATION
UPGRADES

Re-engineer machine logic and operating sequences where required.

EXISTING MACHINE MODERN CONTROL PLATFORM EXTENDED WORKING LIFE
FROM REBUILD TO RUNNING MACHINE

AN UPGRADE ISN'T FINISHED
UNTIL THE MACHINE RUNS.

Once the refurbishment or retrofit is complete, the updated equipment needs to work as one system.

TM Engineering can install the upgraded controls, connect the machine, program the PLC and HMI where required, test the operating sequence and commission the finished system on site.

The goal is not simply to deliver new components. It is to leave the machine operating according to the agreed requirement.

COMMISSIONING SEQUENCE SYSTEM → PRODUCTION
01
INSTALL CONNECT THE UPGRADED SYSTEM
READY
02
PROGRAM PLC & HMI WHERE REQUIRED
LOGIC
03
TEST CHECK THE OPERATING SEQUENCE
TEST
04
COMMISSION RETURN THE MACHINE TO OPERATION
RUN
MACHINE REFURBISHMENT & UPGRADES

BEFORE YOU REPLACE THE MACHINE,
LET'S SEE WHAT CAN BE UPGRADED.

Tell us what the machine does, what is becoming difficult to maintain and which parts of the control system are causing the problem.

TM Engineering can assess the existing equipment and help determine a practical refurbishment, retrofit or control-system upgrade path.

TALK TO TM ENGINEERING →
PLC HMI CONTROL PANELS ELECTRICAL REFURBISHMENT RETROFIT PROGRAMMING COMMISSIONING