MACHINE SAFETY / RISK ASSESSMENT

SAFETY HAS TO WORK
WHEN THE MACHINE DOES.

Machine safety is not simply about adding a sensor or emergency stop.

The safety system has to work with the machine's controls, operating sequence and real-world production environment.

TM Engineering assesses industrial machinery and engineers practical safety improvements that can be integrated into the existing electrical and control system.

HAVE A MACHINE SAFETY REQUIREMENT? TALK TO OUR ENGINEERS →
RISK ASSESSMENT SAFETY SENSORS INTERLOCKS CONTROL UPGRADES
ASSESS / IDENTIFY / IMPROVE

UNDERSTAND THE RISK
BEFORE ENGINEERING THE FIX.

Every machine is different.

The first step is to understand how the equipment operates, how people interact with it and where potential hazards exist.

The assessment considers whether the machine's electrical and mechanical safety systems are appropriate for the way the equipment is actually being used.

From there, the required improvements can be identified and engineered into the machine.

MACHINE SAFETY ASSESSMENT
ASSESSING
01
ASSESS HOW DOES THE MACHINE OPERATE?

Understand the machine, its operating sequence and how people interact with it.

02
IDENTIFY WHERE DOES THE RISK EXIST?

Identify hazards, access points and safety conditions that need to be addressed.

03
IMPROVE ENGINEER THE SAFETY RESPONSE.

Determine the electrical, control and mechanical changes required for the application.

SAFETY BUILT INTO THE CONTROL

WHEN A GUARD OPENS,
THE MACHINE NEEDS TO KNOW.

Practical machine safety depends on the control system responding correctly when a defined safety condition occurs.

01

SAFETY
SENSORS

Detect doors, guards and machine conditions.

02

GUARD & DOOR
INTERLOCKS

Prevent unsafe operation when protected areas are open.

03

SAFETY
CUT-OFFS

Stop machinery when a defined safety condition is triggered.

04

SAFETY CONTROL
PANELS

Integrate the required safety hardware into the machine's electrical system.

05

CONTROL-SYSTEM
MODIFICATIONS

Adapt the PLC, wiring or operating sequence where required.

06

MACHINE SAFETY
UPGRADES

Modernise the safety controls on existing production equipment.

SAFETY CONDITION DETECTED
SENSOR CONTROL SAFE RESPONSE
FACTORY-FLOOR EXPERIENCE

MACHINE SAFETY
IN THE REAL WORLD.

See TM Engineering's machine-safety, refurbishment and control-system work on real industrial equipment.

TM Engineering machine safety project video
01 FEATURED PROJECT
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MACHINE SAFETY / REFURBISHMENT / CONTROL
TM Engineering industrial project video
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TM Engineering industrial machine project video
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TM Engineering factory engineering project video
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TM Engineering machine upgrade project video
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TM Engineering automation project video
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TM Engineering industrial machinery project video
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